Monday, 30 March 2026

Drill Press Controller Update Part 5

Introduction 
This post details the validation of the remaining hardware item on the drill press controller and Printed Circuit Board (PCB) updates.

Debug Validation
A series resistor was fitted between the microcontroller (PSoC) and the debug (TTL RX, TX) connector to serve as a basic type of input protection. During testing, the serial communications (USB to TTL converter) were intermittent, so the series 100 R resistor was reduced to 10 R to ensure reliable operation.

Updated Serial Input Resistors
Updated Serial Input Resistors

PCB Update
As noted in the previous blog, the footprint of the input device (MAX22191) on the PCB required updating.

Updated Footprints on ESTOP PCB
Updated Footprints on ESTOP PCB

During the PCB update, the top-layer silk screen text near the input and output connectors was increased to 1.5 mm.

Updated Text at Inputs on PCB
Updated Text at Inputs on PCB
 
Updated Text at Outputs on PCB
Updated Text at Outputs on PCB

To allow for easier hand soldering, a selection of component pads was increased.

ESTOP Mains Input Capacitor Pad Sizes
ESTOP Mains Input Capacitor Pad Sizes

Updates were made to the power supply (AC-DC) and mains input capacitors.

ESTOP Mains Input Capacitor Pad Sizes Updated
ESTOP Mains Input Capacitor Pad Sizes Updated

The image below shows the updated board.

ESTOP PCB Update

ESTOP PCB Update

Next, building the updated PCB, reviewing the mounting of the solid-state relay in the original enclosure shown below, and testing with the existing drill press setup.

Existing ESTOP Electrical on Drill Press
Existing ESTOP Electrical on Drill Press