Friday 15 July 2022

Voltage Interruption Tester for IEC 61496-1 Part 5

Introduction
This blog continues from part 4 and finalised the supply voltage interruption tester (unit) post. 

Covered in this blog is an interruption test applied to a PSoC development board. The test setup consisted of a Rigol DP832, the Interruption tester prototype and the PSoC development board part CY8CKIT-042.

Interruption Test Setup Using PSoC Development Board
Interruption Test Setup Using PSoC Development Board

This post also provides the source and Gerber files for the interruption tester project.

Practical Interruption Test

Disclaimer - The interruption test performed on the Cypress PSoC development board was performed for the sole purpose of measurement and testing only. The PSoC development board does not claim conformance with the test conducted.

Only interruption test 1 was performed because the operating voltage of the development board was stated as DC 5 – 12 V and the minimum operating voltage for the interruption tester output drivers is DC 8 V. Test 2 and 3 require half the supply voltage which was not practical.
For the program operating on the PSoC board, two outputs of a PWM block were used to separately toggle the onboard bi-colour LED.

When interruption test 1 was enabled, the 3.3 V supply was interrupted which resulted in the processor resetting. This is evident by the irregular operation of the bi-colour LED.


To resolve the issue caused by the dips in the supply rail, a 100 uF electrolytic capacitor was connected across the development board supply.


The two images below show a capture of the 3.3 V supply before and after the 100 uF capacitor was added to the development board.

Capture of Supply Rail During Interruption Test
Capture of Supply Rail During Interruption Test

Capture of Supply Rail During Interruption Test with Additional Capacitor
Capture of Supply Rail During Interruption Test with Additional Capacitor

Shown in the image below is the location where the additional 100 uF capacitor was added to the development board.

Interruption Test Setup PSoC Development Board with Capacitor
Interruption Test Setup PSoC Development Board with Capacitor

While this test is straightforward on simple hardware, it shows the basic process behind interruption testing.

Final Comments
This series of blog posts focused on an overall view of the hardware design for the power supply interruption tester. While not every aspect of the design process was covered in detail, design files have been provided in the Downloads section to assist those interested in producing a similar project.

Downloads
Listed below are the PSoC Creator project, Gerber and BOM files for the Interruption Tester project. This project is supplied as shown in this blog (Posts 1 to 5).

Display Schematic and BOM

Display Gerber and NC Drill

Driver Schematic and BOM

Driver Gerber and NC Drill

Rear Panel Gerber and NC Drill

PSoC Creator Project (Complete Archived)


Wednesday 13 July 2022

PSoC Silicon ID Header File Creation

Summary
This blog offers a solution to generate PSoC header files from Cypress DAT files using PowerShell scripts. Available Cypress DAT files are merged and then converted into a single header file.

There is a thread similar to this post on the Infineon website called ‘JTAG/Silicon ID reference file’.

History
Fluctuations in global chip levels have resulted in a wider range of microcontrollers seen by companies responsible for programming and testing electronic hardware. 

To accommodate changes in microcontrollers using a more automated process for creating software header files, the scripts mentioned in this blog were designed. These scripts are fully functional, however, not without limitations as this is an initial foray into splitting scripts with this type of file content manipulation. 

The scripts were written in two parts because one script was made to run in the Program Files directory that contains the relevant DAT files. The second script was made to run with the merged DAT file.

Installation Requirement
To access the DAT files, the Cypress (Infineon) PSoC Programmer should be installed. The DAT files are located at the following location - C:\Program Files (x86)\Cypress\Programmer\Devices

Example of Cypress .DAT File Listing
Example of Cypress .DAT File Listing

The DAT files contain various items of PSoC information. Of this, the device name and ID range are of primary interest. 

As an example for PSoC device CY8C4125AZI-473, the entry from file CY8C4xxx.dat is displayed below.

2,CY8C4125AZI-473, CY8C4125AZI-473, 48, 32768, 3, 04_2B_11_93, 04_2B_12_93, v33


Whether the PSoC ID is utilised to program PSoC devices or other information such as the size of the flash is needed for programming file verification, the PowerShell script could easily be adapted to suit these purposes.

Implementation
The first script called 'dat_merger.ps1' combines multiple DAT files using the PowerShell add-content command. The script was designed to handle all DAT files in the Cypress Programmer Devices directory however the script will also work on a single DAT file. 

Additionally, the first row in each DAT file is removed since this is redundant. To process the file in the next script, the merged file is saved in CSV format.

$dir = Get-Location
Write-Host "Merging Files"

$source ="$dir\*.dat"
$destination = "$dir\merge.csv"

# Remove first row and merge all files in directory
Get-ChildItem -Filter '*.dat' | ForEach-Object {
Get-Content $_ | Select -Skip 1 | Add-Content $destination
}


The second script dat_parser.ps1 removes any unwanted columns, selects only the first column of PSoC IDs, adds the text ‘#define’, formats the ID into a preferred value by stripping the formatting and then saves the result as a jtag.h file.

$dir = Get-Location
Write-Host "Parsing files in $dir"
# Grab merged csv files
$source = "$dir\merge.csv"
$destination ="$dir\jtag.h"

# Strip columns, add hash define and number format for each line, strip CSV then save as header file
Import-CSV-Delim ','$source -Header a,b, c, d, e, f, g |
Select "b","g" | ForEach-Object {$_."b" = "#define $($_."b")";$_} |
ForEach-Object {$_."g" = "0x$($_."g")";$_} |
ConvertTo-Csv -NoTypeInformation |
Select-Object -Skip 1 |
# Option for tab instead of spaces
#% { $_ -replace ‘_‘, “” -replace (‘,‘, "`t")  -replace ('"', '')} |
% { $_ -replace ‘_‘, “” -replace (‘,‘, ''.padleft(10, ' '))  -replace ('"','')} |
Out-File $destination -Encoding utf8


Output
The first script would merge DAT files. Two example files were chosen CY8C42xx-D.dat and CY8C44xx.dat.

Before Script 

1,CY8C42xx-D, CY8C42xx-D, 8, 5, 128
2,CY8C4245PVI-DS402, CY8C4245PVI-DS402, 28, 32768, 3, 17_03_11_A7, v17
2,CY8C4245FNI-DS402, CY8C4245FNI-DS402, 25, 32768, 3, 17_02_11_A7, v17
2,CY8C4246PVI-DS402, CY8C4246PVI-DS402, 28, 65536, 3, 17_01_11_A7, v17
2,CY8C4246FNI-DS402, CY8C4246FNI-DS402, 25, 65536, 3, 17_00_11_A7, v17

1,CY8C44xx, CY8C44xx, 8, 5, 128
2,CY8C4A45PVI-481, CY8C4A45PVI-481, 28, 32768, 3, 1C_02_11_AC, v17
2,CY8C4A45FNI-483, CY8C4A45FNI-483, 45, 32768, 3, 1C_03_11_AC, v17
2,CY8C4A45LQI-483, CY8C4A45LQI-483, 48, 32768, 3, 1C_00_11_AC, v17
2,CY8C4A45AZI-483, CY8C4A45AZI-483, 48, 32768, 3, 1C_01_11_AC, v17
2,CY8C4A45FNQ-483, CY8C4A45FNQ-483, 45, 32768, 3, 1C_41_11_AC, v17
2,CY8C4A45LQQ-483, CY8C4A45LQQ-483, 48, 32768, 3, 1C_40_11_AC, v17

After Script 
2,CY8C4245PVI-DS402, CY8C4245PVI-DS402, 28, 32768, 3, 17_03_11_A7, v17
2,CY8C4245FNI-DS402, CY8C4245FNI-DS402, 25, 32768, 3, 17_02_11_A7, v17
2,CY8C4246PVI-DS402, CY8C4246PVI-DS402, 28, 65536, 3, 17_01_11_A7, v17
2,CY8C4246FNI-DS402, CY8C4246FNI-DS402, 25, 65536, 3, 17_00_11_A7, v17
2,CY8C4A45PVI-481, CY8C4A45PVI-481, 28, 32768, 3, 1C_02_11_AC, v17
2,CY8C4A45FNI-483, CY8C4A45FNI-483, 45, 32768, 3, 1C_03_11_AC, v17
2,CY8C4A45LQI-483, CY8C4A45LQI-483, 48, 32768, 3, 1C_00_11_AC, v17
2,CY8C4A45AZI-483, CY8C4A45AZI-483, 48, 32768, 3, 1C_01_11_AC, v17
2,CY8C4A45FNQ-483, CY8C4A45FNQ-483, 45, 32768, 3, 1C_41_11_AC, v17
2,CY8C4A45LQQ-483, CY8C4A45LQQ-483, 48, 32768, 3, 1C_40_11_AC, v17

 

Running the second script on the merged file output from the first script results in a new file called jtag.h as shown below.

#define CY8C4245PVI-DS402         0x170311A7
#define CY8C4245FNI-DS402         0x170211A7
#define CY8C4246PVI-DS402         0x170111A7
#define CY8C4246FNI-DS402         0x170011A7
#define CY8C4A45PVI-481         0x1C0211AC
#define CY8C4A45FNI-483         0x1C0311AC
#define CY8C4A45LQI-483         0x1C0011AC
#define CY8C4A45AZI-483         0x1C0111AC
#define CY8C4A45FNQ-483         0x1C4111AC
#define CY8C4A45LQQ-483         0x1C4011AC

One of the limitations with the current implementation is the uneven padding between the PSoC device name and the ID. The parser code inserts ten white spaces which may not conform with all programming styles.

Final Thoughts
The PowerShell scripts (under GPL) have been tested on several DAT files however the outputs should be verified as part of standard practice. Improvements are welcomed!

Downloads
 

Cypress Dat Merger PowerShell Script
dat_merger.ps1

Cypress Dat Merger PowerShell Script
dat_parser.ps1

Cypress Dat Merger PowerShell Script
jtag.h
(Example of PSoC4, PSoC5)