This blog continues a series of salvaging electronic parts, this time focusing on a BenQ model GL2430 monitor and what components could be salvaged.
The monitor build date was from early 2011.
Salvaging
The dismantling process for the monitor was skipped. The two major and two smaller printed circuit boards (PCB) removed from the monitor were: Flat panel driver board, Power supply board, Backlight driver board and Audio breakout board.
Flat panel driver board
Shown below is the flat panel driver board, single sided multilayer circuit board. This board contains the Realtek flat panel driver IC boxed in blue. Realtek part RTD2483RD.
Boxed in red of the image are a mixture of five serial memory devices ranging from ST Micro 24C02 EEPROM to a Winbond 2Mbit Flash W25X20. These devices are usually very easy to salvage.
Boxed in yellow are some of the numerous inductors on the board.
The semiconductor in the top right hand corner of the image is a Diodes Inc PAM8603 - 3W stereo class D amplifier. Possibly not worth salvaging as there are parts available with lower distortion ratings.
In the bottom left hand corner of the board are a pair of TVS arrays from the manufacturer InPaq 1045QU. Again probably not worth salvaging.
The crystal on the board is common video 14.318MHz type and could be repurposed if any crystal frequency is suitable.
Remaining on the board are a mixture of connectors, passives and unidentified semiconductors. If you were really scratching to find a MELF diode or 220uF Lelon Electrolytic then this board could be added to the spare parts box.
Power supply driver board
The power supply board is populated with components on both sides, double sided with a single layer PCB design. Heavy through hole components on the top side of the PCB and smattering of glued surface mount components on the solder side.
Boxed in red is the mains common mode choke and towards the centre of the board, the switching transformer. Both these devices are manufactured by a Taiwanese transformer manufacturer. These parts can come in handy for research and design projects and a worth salvaging.
The green boxes highlight a few resistors which could be extracted for the spares bin. There are no signs of overheating or other physical damage which may have been caused by a fault on the PCB.
In the blue boxes are the diodes and bridge rectifiers. The bridge rectifier is listed as an obsolete part on supplier's websites such as Mouser so may be good for the spare parts box. The two larger axial diodes are Vishay part UG4B; a reputable brand worth salvaging once properly tested.
The two devices on heatsinks are the mains side switching MOSFET K4101 and secondary side dual rectifier diode FMX12S. At least one of these devices has discolouration in the PCB surrounding the heatsink. Heatsinks could be salvaged for other purposes.
Remaining on the top side of the board are various connectors, mains voltage rated varistors and mixture of capacitors. Usually components which have been operating at mains voltages for an unknown amount of time can left on the PCB if the operational state of these parts is unknown.
Shown above is the solder side of the power supply board. To the left of the image is the switch mode controller. Across the board are a number of other parts, all glued down with epoxy. Using epoxy to glue surface mount components in order to simplify the assembly process is standard practice. The epoxy can make repair and salvaging parts difficult.
Backlight driver board
Below is an image of the backlight driver board. The main LED driver, boxed in red, is an MP3389 from Monolithic Power. Device is worth salvaging or even the entire board itself as it is a self-contained unit which could easily be reused.
Boxed in blue is an unbranded inductor which is always good to have in the spares box.
Shown in the yellow box is a SinoPower MOSFET APM1110 which was not located on the company website. Specifications are nothing to be excited over although part would be worth salvaging for prototyping.
The remaining passives such as the radial capacitors are from Lelon making the remainder of the board a contender for the spares box.
Audio Connector board
Lastly is the small 3.5mm audio connector board. The connectors are a standard pinout and could be salvaged or the entire board repurposed for a bespoke project.
Design Notes
A section of the power supply mains input section was chosen for some brief notes on PCB design.
Boxed in white, top left hand corner of the above image, is the one of the mounting holes with exposed long pads coated in solder. This is a good feature for eliminating star or copper washers however the electrical resistivity can suffer due to the smaller contact area and surface oxidisation of the solder. It should be noted that on the component side of the board is a through hole nut allowing direct access to the mains earth connection.
In the orange boxes are several slots on the board to improve the creep distance between component pins. Slots in the board are an effective and cheaper solution to conformal coating.
Shown in the blue box is attention to detail by the PCB designer. A small pullback was applied to the copper surrounding the two mounting holes for the IEC mains connector.
Boxed in purple is a section of silk screen showing the isolation plane between mains AC and isolated DC voltages. The silk screen for the isolation plane and most components is present on both sides of the PCB making component identification and servicing easier.
Lastly the red box shows three cascaded surface mount resistors used in series to discharge the mains input capacitor connected between active and neutral. The PCB designer was mindful of creep distance and to some degree spacing between these components.
 |
| GL2430-B BenQ Monitor |
 |
| GL2430 Name Plate |
Salvaging
The dismantling process for the monitor was skipped. The two major and two smaller printed circuit boards (PCB) removed from the monitor were: Flat panel driver board, Power supply board, Backlight driver board and Audio breakout board.
Flat panel driver board
Shown below is the flat panel driver board, single sided multilayer circuit board. This board contains the Realtek flat panel driver IC boxed in blue. Realtek part RTD2483RD.
 |
| GL2430 Flat Panel Driver Board Top Side |
Boxed in yellow are some of the numerous inductors on the board.
The semiconductor in the top right hand corner of the image is a Diodes Inc PAM8603 - 3W stereo class D amplifier. Possibly not worth salvaging as there are parts available with lower distortion ratings.
In the bottom left hand corner of the board are a pair of TVS arrays from the manufacturer InPaq 1045QU. Again probably not worth salvaging.
The crystal on the board is common video 14.318MHz type and could be repurposed if any crystal frequency is suitable.
Remaining on the board are a mixture of connectors, passives and unidentified semiconductors. If you were really scratching to find a MELF diode or 220uF Lelon Electrolytic then this board could be added to the spare parts box.
Power supply driver board
The power supply board is populated with components on both sides, double sided with a single layer PCB design. Heavy through hole components on the top side of the PCB and smattering of glued surface mount components on the solder side.
 |
| GL2430 Power Supply Board Top Side |
The green boxes highlight a few resistors which could be extracted for the spares bin. There are no signs of overheating or other physical damage which may have been caused by a fault on the PCB.
In the blue boxes are the diodes and bridge rectifiers. The bridge rectifier is listed as an obsolete part on supplier's websites such as Mouser so may be good for the spare parts box. The two larger axial diodes are Vishay part UG4B; a reputable brand worth salvaging once properly tested.
The two devices on heatsinks are the mains side switching MOSFET K4101 and secondary side dual rectifier diode FMX12S. At least one of these devices has discolouration in the PCB surrounding the heatsink. Heatsinks could be salvaged for other purposes.
Remaining on the top side of the board are various connectors, mains voltage rated varistors and mixture of capacitors. Usually components which have been operating at mains voltages for an unknown amount of time can left on the PCB if the operational state of these parts is unknown.
 |
| GL2430 Power Supply Board Bottom Side |
Backlight driver board
Below is an image of the backlight driver board. The main LED driver, boxed in red, is an MP3389 from Monolithic Power. Device is worth salvaging or even the entire board itself as it is a self-contained unit which could easily be reused.
 |
| GL2430 Backlight Board Top Side |
Shown in the yellow box is a SinoPower MOSFET APM1110 which was not located on the company website. Specifications are nothing to be excited over although part would be worth salvaging for prototyping.
The remaining passives such as the radial capacitors are from Lelon making the remainder of the board a contender for the spares box.
Audio Connector board
Lastly is the small 3.5mm audio connector board. The connectors are a standard pinout and could be salvaged or the entire board repurposed for a bespoke project.
 |
| GL2430 Audio Connector Board Top Side |
Design Notes
A section of the power supply mains input section was chosen for some brief notes on PCB design.
 |
| GL2430 Power Supply Board Main Input Section |
In the orange boxes are several slots on the board to improve the creep distance between component pins. Slots in the board are an effective and cheaper solution to conformal coating.
Shown in the blue box is attention to detail by the PCB designer. A small pullback was applied to the copper surrounding the two mounting holes for the IEC mains connector.
Boxed in purple is a section of silk screen showing the isolation plane between mains AC and isolated DC voltages. The silk screen for the isolation plane and most components is present on both sides of the PCB making component identification and servicing easier.
Lastly the red box shows three cascaded surface mount resistors used in series to discharge the mains input capacitor connected between active and neutral. The PCB designer was mindful of creep distance and to some degree spacing between these components.
Hi all...info from me...resistors from left to right on my board: 0,56ohm 100k and 30k? Any confirm? i have benq GL2430 with lcd issue. Lcd turns and off...more than 5 min works great :) M<aybe this resistors is broken?
ReplyDeleteHi i have the same issue have you solved it?
DeleteHi,
ReplyDeleteDid you solve your issue with the BenQ? If not, which resistors on which board? Backlight?
Cheers
Greg